Injection Molding Service for Custom Parts

manufacturing for plastic prototypes and on-demand production parts in as fast as 1 day. Request an injection molding quote today.

Small Molded Parts in as Fast as 1 Day!

Get smaller parts even faster with expedite and standard turn time options on simple components between 0.5 in. x 0.5 in. and 4 in. x 3 in. Try expedited molded parts in as fast as 1 day or our 7-day standard lead times. Upload your part to see if it’s eligible.

Injection Molding Processes

Make the move from prototyping to on-demand manufacturing for affordable, high-quality molded parts within days. Better yet, your prototyping tool is free once you shift to an on-demand manufacturing tool. Working with a single supplier that provides free design consultation services also massively speeds up the manufacturing process, allowing for greater supply chain flexibility, more consistent parts, and making qualification a breeze.

Plastic Injection Molding

Plastic injection molding is a manufacturing process where resin in a barrel is heated to a molten state, then shot into a mold to form a final production-grade thermoplastic part.

Overmolding & Insert Molding

Overmolding and insert molding are two-part injection molding processes where one material is overlaid onto a second substrate part or metal insert to create a single component.

structural foaming molding

In the foam forming process or foam polymer material, the honeycomb or porous structure is formed through the addition and reaction of physical blowing agent or chemical blowing agent.

Gas-assisted injection molding

Gas-assisted injection molding is to inject high-pressure nitrogen directly into the plastic being plasticized in the mold cavity through the main and auxiliary controllers (segmented pressure control system), so that the plastic part expands internally and creates a hollow, but still keeps the product and shape intact.

Liquid Silicone Rubber Molding

Liquid silicone rubber molding is a thermoset process that mixes a two-component compound together, which is then heat cured in the mold with a platinum catalyst to produce a final part.

Coating technology

The plastic injection molding process refers to the injection molding process in which a silicone material is injected into the plastic products that have been injection molded to form two-color or multi-color products.

Consistency and Quality

We combine scientific (or decoupled) molding techniques, which optimize and lock in processing parameters to ensure part consistency—with extra attention paid to critical-to-quality dimensions using our proprietary automated CMM process. Plus, with every order you’ll get:

1.Comprehensive manufacturing analysis

2.Consultative design services

3.Quality reports like FAIs and process capability reports 

Injection Molding Materials

We have wide selection of more than 100 thermoplastic and thermoset materials.

Thermoplastics

  • ABS
  • ABS/PC
  • Acetal
  • Acetal Copolymer
  • Acetal Homopolymer/Delrin
  • ETPU
  • HDPE
  • LCP
  • LDPE
  • LLDPE
  • Nylon
  • PBT
  • PC/PBT
  • PEEK
  • PEI
  • PET
  • PETG
  • PMMA (Acrylic, Plexiglas)
  • Polypropylene
  • Polycarbonate
  • PPA
  • PPE/PS
  • PS
  • PSU
  • TPU

Thermosets

  • Standard silicone (30, 40, 50, 60, and 70 durometers)
  • Medical-grade silicone

  • Optical-grade silicone
  • Fluorosilicone (fuel and oil resistant)

Why Choose Us for Custom Injection Molding?

Unmatched Lead Times
Reduce your product development cycle by weeks—sometimes months—and bridge to production with injection-molded parts within days. Some injection molding orders can ship in as fast as 1 day.

Design for Manufacturing Feedback
Every quote includes real-time pricing and design analysis. We evaluate your 3D CAD and help identify any features that may pose challenges during the molding process such as difficult to machine undercuts and insufficient draft.

No Minimum Order Quantities (MOQs)
Procuring parts on demand, without MOQs, helps you manage market or demand volatility and provides a cost-effective source for bridge production, line-down emergencies, end-of-life production, or product customization.

Injection Molding Expertise
We’ll work with you throughout the course of your project to help you quickly move from prototyping to production, including finishing options and inspection reporting.

Advantages of Injection Molding

Injection molding is plastic manufacturing process that can produce high quality parts at scale. It’s typically used for low- to high-volume production but our aluminum tooling can also make prototyping runs economical.

  • Low cost at higher volumes
  • Exceptional part cosmetics and surface finish
  • Repeatable
  • Complex parts
  • Low scrap rate
  • Large selection of thermoplastic and thermoset materials

Injection Molding Applications

Injection molding is widely used for plastic part production in medical, consumer, aviation,and automotive industries. Typical parts include:

  • Housings
  • Brackets
  • Gears
  • Single-use medical parts
  • Electrical connectors
  • Syringes
  • Containers

Injection Molding FAQs

Because of the initial capital investment in tooling, injection molding makes sense for higher volumes of parts. Our mold cost starts at $1,495 and will vary depending on part geometry and complexity. Other factors that will impact injection molding cost are lead times and material.

In most cases, we can maintain a machining tolerance of +/- 0.003 in. (0.08mm) with an included resin tolerance that can be greater than but no less than +/- 0.002 in./in. (0.002mm/mm).

Yes, we offer a production tooling option called on-demand manufacturing. This tooling option provides several benefits: lower piece part price, multi-cavity capabilities, guaranteed tooling for the life of the project (we will cut a new tool if it wears out), and first article inspections.

The largest size we can support with plastic injection molding is 18.9 in. x 29.6 in. x 8 in. (480mm x 751mm x 203mm).

Get an online quote and injection molding design analysis today.